Next-generation enclosure

1An associate has created the outline of the next-generation enclosure for Windsond.

The current enclosure is a regular styrofoam cup, meant to hold hot or cold beverages thanks to the insulating properties. This works surprisingly well for a weather sonde, both in terms of aerodynamic properties, low weight, insulation and access to interior. The very low cost is also a bonus. The circuit board is designed to lock in place inside, for a snug fit.

Still, a commercial product can do better. Even lower weight is achievable. Replacing the battery and balloon tether thread can become easier. The insulation can be improved, allowing operation at higher altitude. The size can be reduced to about 50%.

These CAD renderings give an idea of how Windsond will look once large-scale production is started. Apart from the advantages listed above, the product name is printed on the side and grooves on the top eases opening the sonde for service. The sensor boom with thermometer and hygrometer is shown in green. The telemetry antenna sticks out below the sonde. Barometer, GPS and other components are protected inside the enclosure, as they are today.


Product Catalogue

140616-RR1_kitThe official Windsond product catalogue is now published as PDF. The catalogue lists full specifications and all currently available options.

UPDATE: The product catalogue has since been updated.

Swiss National Hot Air Balloon Championship

Below is the verbatim report of Windsond during a big ballooning event.

Wind measurements during Swiss National Hot Air Balloon Championship (SMHL 2014) in Bischofszell, May 28th – June 1st. 31 balloon teams from 6 European nations started at the Swiss National Hot Air Balloon Championship (SMHL 2014). For more details of the competition see

Claude Weber (Luxemburg) leaded the competition as Event Director and Daniel Gerstgrasser was consulting meteorologist. We did at least one wind measurement for the task setting of each flight. All wind measurement were done with windsondes .We started the measurements typically two hours before the task briefing. Daniel Gerstgrasser presented the results of the wind measurements in his meteo report to the pilots during the briefings. For some flight we also measured the wind after the briefing near the launch fields of the hot air balloons and the pilots have been invited to consult this data. Most of the pilots used this opportunity.

Claude Weber and Daniel Gerstgrasser have been very impressed by the good quality of the wind measurements.

Dandelion logo

logo_white_bgThe new Windsond website marks the introduction of a logotype for Windsond. The unassuming and stylish dandelion seed represents floating with the winds, low weight and ease of use. Like the dandelion seed, the Windsond radiosonde is its own parachute. Many thanks to my friend the game and graphics designer Martin Magni for the logo work!

Australian Championships

Windsond was used during the Australian National Balloon Championships on April 22-27. The organizer released at least one sonde before each morning and evening flight to get the most up-to-date data to plan fun and challenging tasks for the pilots. In total 15 soundings were made, up to 9700 ft AGL. All sondes were recovered – with one exception closer than 10 m from the reported GPS landing co-ordinates.

The people operating Windsond during the competition reports the following:

In summary the use of windsond was very well received by pilots, event directors and the event professional meteorologist. Readings correlated well with forecast conditions above 5000 ft agl and provided detailed information on conditions below 5000 ft where winds were more difficult to forecast due to localised drainage. To operate the system was simple and intuitive, with an average turn around from launch to return of 45 minutes to 1 hour for reading to around 7500 ft agl with data, maps and recovery of the windsond (up to 10 km from launch). Recovery was often straightforward thanks to the remote cut down feature, allowing us to accurately target landing adjacent to access roads thanks to the live tracking & rolling updated predicted landing points. By the end of the week we could confidently land it within 100 m of a road and the reported landing locations were within 10 m of the actual landing location. We made 15 soundings in total up to a maximum altitude of 9727ft agl and all sonds were recovered. We’ll definitely be using windsonds again in the future.

Bug fix

One of the soundings proved problematic, when the altitude reported by the sonde GPS suddenly reported a big drop in altitude although the sonde was still rising. This fooled the sonde to believe the balloon had burst and the sonde was falling, causing it to behave as though going through a landing. The sonde stopped updating the GPS position to save power, as it usually does after a landing. The sonde could still be recovered.

This was clearly a software bug. The altitude reported by the GPS system has proved to be inaccurate in general, and in this rare case particularly unreliable. That’s why all sondes also are equipped with a barometric pressure sensor, which the system usually trusts more than GPS. I’m now modifying the algorithm to inspect air pressure change instead of GPS altitude change also in this case, to avoid such errors in the future.

Windsond software 1.40

The Windsond software has matured a lot over the winter. For example, the software can now generate a range of different file formats for the weather data. The settings dialog of this is pictured below. All generated files can be viewed within the application, even while the sounding is still progressing.

Here’s a quick breakdown of the major changes:

  • Better curve smoothing algorithm that preserves air layer transitions
  • Altitude axes start at the current ground altitude
  • Support generating nine different weather data formats
  • Select generated data formats in the Settings dialog and inspect the result in the Report panel.
  • Dewpoint and lapse rate are plotted
  • Plot history of sensor readings and GPS/pressure altitude
  • Winds are reported starting at 10m height
  • Bugfix in improving cut-down altitude accuracy when using the default cut-down altitude
  • Name of launch site can be entered by hand or selected in list

The software update is available without charge to all customers.

Visit to trade show ISNR

In Abu Dhabi, I visited the International Exhibition for Security and National Resilience (ISNR) on April 1. (No, it’s not an April fool.) This is a big trade show held every two years at the grand National Convention Centre in Abu Dhabi, UAE. The 400 exhibitors cover topics such as security, surveillance, terror prevention and counter-measures, emergency services like ambulance and fire-fighting, etc.

At the show I met with several interesting companies where Windsond would serve a valuable role. The small size and ease of deployment of Windsond makes it possible to gather local wind profiles in scenarios where this was previously unpractical. My goal is to continue exploring such alternative use cases in cooperation with these companies. I extend a thank you to exhibitors and fellow visitors from all over the world for the friendly reception!

Windsond deployed in UAE

I’m happy to announce that Kiwi Embedded has sold a Windsond system to Burkan Munitions Systems LLC, based in the United Arab Emirates. Burkan develops various types of ammunition and will use Windsond for gathering wind data during field tests. The company also uses a traditional weather sounding system and find Windsond to be a perfect complement for the lower atmospheric conditions. Advantages include portability, convenience, cost of operation and control over flight path.

A few days ago I conducted an on-site training with the professional and hospitable team. For the occasion I travelled to the UAE for the first time. We spent a day out in the desert for a hands-on walkthough of the system and two short soundings. They had no problem understanding how to operate the system and complimented the ease-of-use and set of features.  I was happy to see that Windsond will fit well into their workflow, after I make a small software adaptation.

This marks the start of Kiwi Embedded offering services in on-site training. Please contact me to discuss your case.

Ground winds

Some data formats include a field for the ground wind speed and direction. At first glance, Windsond should be able to report this… but it can’t, since the wind is sensed by the balloon floating with the air movements (i.e. winds) as it rises. Before the balloon starts rising it’s anchored (typically by someone holding it…) and can’t measure winds.

But wait a moment, what exactly is meant by winds on the ground? Due to the physics of fluid mechanics, wind movement very near the ground will be much lower than expected, even approaching zero extremely close to the surface. The ground drag is felt up to 200-400m height, depending on the type of terrain. As it turns out, the standard is to measure ground wind at 10 meters height. Here’s another discussion, by Belfort Instrument. It takes Windsond several seconds to reach 10m height so the GPS has time to sense the change in speed and direction.

Still, the wind close to the ground is more turbulent than at altitude, so a single reading from Windsond cannot capture average conditions like a ground-based weather station can.

By the way, the GPS senses the movement by doppler effect. This is more accurate than calculating heading and distance between successive position reports — GPS position reports may experience sudden jumps and even at the best of times they have a degree of uncertainty that would severely limit the time resolution possible.

At the moment Windsond measures wind once a second and makes an average over the last three seconds when sending data to the ground station. A software extension could transmit all three values to the ground station. A future experiment is to measure five times a second and save this to on-board storage for downloading after the sounding finished.

Detachable Battery

Looking down into the sonde, with the new battery mounted

From now on, Windsond sondes use a mini connector for the battery, and the battery itself is fastened by velcro. To charge the battery, remove it from the sonde and connect it to the USB charger. Previously, the battery was soldered in the sonde and the USB charger connector needed to extend down into the sonde encasing.

This change removes the concern whether a particular sonde is charged and even enables the same sonde to be launched multiple times in succession by changing to a fresh battery. The battery can be removed for repairs, or replaced in case it’s damaged from deep discharge. For different trade-off between weight and running time, other battery sizes can be employed.

Another issue was the strict shipping regulations for LiPo batteries that affect world-wide shipping since Jan 1, 2013 to handle the risk of spontaneous battery combustion that have occurred aboard aircrafts. The rules are complex and cause headaches for many businesses. Even though the Windsond battery is miniscule and hardly constitutes a risk for anything, limitations may that apply — depending on whether you turn to the Swedish Postal Service, DHL, UPS or Fedex. Separating the battery gives the option to dropship the batteries directly from China which bypasses the problem altogether since China has less strict shipping regulations than Europe.

The battery assemby is custom-made for Windsond and I’m happy about how this change makes the system more modular and easier to handle.

Even charge three batteries at the same time from a USB port

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